عنصر: |
WX-PVC001 |
اسم: |
SPVC Double-colour coil mat production line |
|
Specifications of plastic:
Material: SPVC Net width: 1220mm
Thickness: 5-20 mm (adjustable)
1. SPVC pelletizing extrusion line
Ø The basic compositions
No. |
Name and Specification |
Qty |
1 |
Feed bin |
1 set |
2 |
Vacuum powder loader (500kg/h) |
1 set |
3 |
SBL-500/1000 high-speed mixer |
1 set |
4 |
Storage bin (1000L) |
1 set |
5 |
Vacuum powder loader (500kg/h) |
1 set |
6 |
SJ180/25P single screw extruder
(with exhaust) |
1 set |
7 |
Hydraulic screen exchanger Ф180 |
1 set |
8 |
Extruding die Ф180 |
1 set |
9 |
Pelletizer Ф180 |
1 set |
10 |
First wind conveyer |
1 set |
11 |
Second wind conveyer |
1 set |
12 |
Collecting bin |
1 set |
13 |
Peripheral tube,wire etc.
(supply by customer) |
/ |
14 |
Air, water, power (supply by customer) |
/ |
Ø Technical Parameters
No.1 Feed bin |
NO. |
Item |
brief |
1 |
Volume |
500L |
2 |
Material |
Stainless(the parts connect with the material) |
No.2 Vacuum powder loader(500kg/hr) |
No. |
Item |
Brief |
1 |
Power |
4kw |
2 |
Loading way |
Vacuum negative pressure loading |
3 |
Loading capacity |
500kg/h |
4 |
Application |
SPVC powder |
No.3 SBL-500/1000 Mixer |
No. |
Item |
Brief |
1 |
Volume |
500/1000L |
2 |
Heating way |
Electric heating/ Self-friction |
3 |
Mixing time |
8~10min |
4 |
Application |
SPVC Powder |
No.4 Storage Bin |
No. |
Item |
Brief |
1 |
Volume |
1000L |
2 |
Material |
Stainless(the parts connect with the material) |
No.5 Vacuum powder loader(500kg/hr) |
No. |
Item |
Brief |
1 |
Power |
4kw |
2 |
Loading way |
Vacuum negative pressure loading |
3 |
Loading capacity |
500kg/h |
4 |
Application |
SPVC powder |
No.6 SPVC-SDR-SJ180/25P Single Screw Exhaust Extruder |
No. |
Item |
Brief |
1 |
Machine Framework |
Welding by high-strength profiled steel |
2 |
Gear Box |
The gears and shaft adopt the high-strength alloy material’
The precision of the gear is Grade 6, GB10095-88
Hardness of the tooth face: HRC54~62
① Moderating ratio: i=20:1
② Forced-oil circulation system
③ Hard tooth face grinded gear |
3 |
Barrel screw |
Material: 38CrMoA1A
Depth of nitration: 0.3~0.6mm
Rigidness of nitriding: 850HV
Screw diameter: φ180mm
Screw L/D: 25:1 |
4 |
Heating Area |
Electricity: 3~AC 380V, 50 Hz , Star-connection
Inner diameter of heater: φ250mm |
5 |
Cooling system |
Cooling way: winder cooling
Cooling areas:7 Areas |
6 |
Main motor |
Power: 160kw
Synchro-speed: 1800rpm |
7 |
Barrel flange |
Material: 45#
Surface darken |
8 |
Speed-adjust |
variable-frequence governor ,160kw |
9 |
Temperature control |
1. Temperature area:10 area
2. Temperature controller:RKC
3. Temperature-test element:platinum resistance(Pt100) |
10 |
Control cabinet |
Piano-style electric cabinet,as a whole with the main machine,plastic- sprayed |
11 |
Electricity |
AC380V,50Hz,three-phase four string |
No.7 Hydraulic screen exchangerФ180 |
No. |
Item |
Brief |
1 |
Specification |
Ф180 |
2 |
Hydraulic Station |
Typical accumulator loop can work with large flow clearamce
System pressure Pmax=80kg/cm2 Pmin=65kg/cm2
Accumulator charging pressure:P=50kg/cm2
Oil pump discharge:4cm3/rev
Motor power:1.1kw |
No.8 Extruding die Ф180 |
No. |
Item |
Brief |
1 |
Specification |
Ф180 |
2 |
Material |
38CrMoAlA |
3 |
Shape |
Board |
4 |
Heating |
Electric heating,the temperature controlling parts are combined in the extruder |
No.9 Pelletizer Ф180 |
No. |
Item |
Brief |
1 |
Specification |
Ф180 |
2 |
Motor power |
1.1kw |
3 |
Model |
Cooling cut,pellet scraped |
4 |
The No. of the knife |
Two,can increase to four |
5 |
Speed-adjust |
Electromagnetism sliding difference to adjust the speed |
No.10 First wind conveyer |
No. |
Item |
Brief |
1 |
Wind conveyer power |
2.2kw |
2 |
Wind conveyer tube |
Stainless Steel,Ф101 |
No.11 Second wind conveyer |
No. |
Item |
Brief |
1 |
Wind conveyer power |
2.2kw |
2 |
Wind conveyer tube |
Stainless steel,Ф101 |
No.12 Collecting bin |
No. |
Item |
Brief |
1 |
Material |
Stainless steel |
2 |
Application |
Material Collection |
|
|
|
2. SPVC glue synthesis
Ø The basic compositions
No. |
Name and Specification |
Qty |
1 |
Stirrer |
1 set |
2 |
Stirring barrel (supply by customer) |
2 set |
3 |
Colloid mill |
1 set |
4 |
Colloid barrel (supply by customer) |
2 set |
5 |
Manual hydraulic fork truck
(1.5ton,supply by customer ) |
1 set |
6 |
Peripheral tube,wire etc.
(supply by customer) |
/ |
7 |
Air, water, power (supply by customer) |
/ |
Ø Technical Parameters
3. SPVC-SDR-PZ1500 back layer sheet extrusion line
Ø The basic compositions
No. |
Name and Specification |
Qty |
1 |
Vacuum feeder (400kg/h) |
1 set |
2 |
SJ120/25 single screw extruder |
1 set |
3 |
Hydraulic screen exchanger φ120 |
1 set |
4 |
T-die SPVC-1400 |
1 set |
5 |
SDR-YZ1500 standing three roller calender |
1 set |
6 |
SDR-LQFT1500 cooling bracket and traction machine |
1 set |
7 |
SDR-DS1500 single position winder |
1 set |
8 |
Guide rail |
9 m |
9 |
Peripheral tube,wire etc.
(supply by customer) |
|
10 |
Air, water, power (supply by customer) |
|
Ø Technical Parameters
No.1 Vacuum feeding (400kg/h) |
No. |
Items |
Description |
1 |
Power |
3.0kw |
2 |
Feeding method |
Feed with the negative pressure,be controlled by time |
3 |
Feed capacity |
400kg/h |
4 |
applicability |
SPVC granule |
No.2 SPVC-SDR-SJ120/25 Single screw extruder |
No. |
Items |
Description |
1 |
Platform |
Made of profile steel bar with high rigidity |
2 |
The gear box |
Gears and the shaft: made of high-strength alloy
Precision of the gear: Grade 6, GB10095-88
Hardness of the tooth face: HRC54~62
④ Speed-down ratio: i=20:1
⑤ Forced oil circulation system
Adopt hard gear flank to grind gear |
3 |
Screw and barrel |
Material: 38CrMoA1A
Depth of nitride: 0.3~0.6mm
Hardness of nitride: 850HV
Diameter of Screw: φ120mm
L/D ratio of screw: 25:1 |
4 |
Heating zone |
Power : 3~AC 380V, 50 Hz , star connection.
Inner diameter of the heater: φ180mm |
5 |
Cooling system |
Cooling way: By air
No. of Blower:6groups |
6 |
The main motor |
Power: 90kw
The max. rotate speed: 1500rpm |
7 |
Flange of Barrel |
Material: forged 45#steel, finely machined
Surface: Blackening treated |
8 |
Speed regulator |
AC frequency conversion , Power: 90kw |
9 |
Temperature Control |
No: 16 groups
Brand: RKC (Japanese).
Temperature measured by Platinum resistance (Pt 100) |
10 |
Controlling Box type |
Vertical style |
11 |
Electrical tank |
The surface is treated by plastic for fastness and endurance |
12 |
Power supply |
`3~AC380V, 50Hz |
No.3 Hydraulic screen exchangerФ120 |
No. |
Items |
Description |
1 |
Model |
Ф120 |
2 |
Hydraulic station |
Typical accumulator loop, it is good for working at high pressure and large flowrate condition
Working pressure: P max=80kg/cm2 P min=65kg/cm2
Pressure of accumulator: P=50kg/cm2
The capacity of oil pump: 4cm3/rev
Motor power :1.1kw |
No.4 T-Die SPVC 1400 |
No. |
Items |
Description |
1 |
Available Width of mould |
1400mm |
2 |
The most opening |
3mm |
3 |
The least opening |
0.5mm |
2 |
Mould material |
Adopts the high grade alloy-steel to be refined |
3 |
Heating power |
3kw/area |
No.5 SDR-YZ1500 Standing three roller calender |
No. |
Items |
Description |
1 |
Feeding method |
Feed between middle and upper rollers |
2 |
Line speed |
Max.: 12m/min |
3 |
Configuration of this unit |
⑴ framework ⑵ Gearbox
⑶ rollers
⑷ distance-adjusted device for roller
⑸ moving units
⑹ hydraulic control system
⑺ cooling, haul-off and side-cutting device ⑻ electric control box |
4 |
Framework |
Material: made of profile steel bar |
5 |
Gearbox |
Skew gear
Driven power: 2.2 kw/roller |
6 |
Rollers |
Diameters: φ360mm
Water Inlet/outlet: 1-1/4” |
7 |
Distance-adjusted device |
Direct adjust among the slop blocks
The space among the rollers is held by hydraulic system, the pressure is stable and reliable |
8 |
Moving Units |
Motor power: 0.37Kw
The whole moving mould is made up of driven system、jack units etc. |
9 |
Hydraulic control system |
The main function of this unit is to hold the distance of two rollers, shapen the plastic sheet under a certain pressure and gurantee its smoothness and uniform |
10 |
Electric control box |
AC frequency conversion,
The rollers can be adjusted either as a whole, or individually for mini-adjusting |
No.6 SDR-LQFT1500 cooling bracket and traction machine |
No. |
Items |
Description |
1 |
Motor Power |
2.2kw |
2 |
Traction roller diameter |
φ220mm |
3 |
Adjustable space |
Traction passive roller effective advance distance is 60mm. |
4 |
Trim knife |
The cutting knives at both sides can effectively cut away the waste material to make the sheet material reach the required width. |
5 |
Winders |
Two winders are equipped for winding the trims |
6 |
Gearbox |
Skew gear |
7 |
Electric controlled box |
Combined together with three rollers’ electric controlled box |
No.7 SDR-DS1500 Single position winder machine |
No. |
Items |
Description |
1 |
Winder way |
Central Winder |
2 |
Winding diameter |
Max: 550mm |
3 |
Gaseous distention axis |
1500mm |
4 |
Fix Length way |
Fix the length by the coder |
5 |
Electric control tank |
Relay loop |
|
|
|
4. SPVC-SDR-PS1500 coil mat extrusion line (Conglutinate SPVC coil mat and PVC back sheet)
Ø The basic compositions
No. |
Name and Specification |
Qty |
1 |
Vacuum feeder (200kg/hr) |
2 set |
2 |
SPVC-SDR-SJ90/25 single screw extruder |
2 set |
3 |
Hydraulic screen exchanger Ф90 |
2 set |
4 |
T-die Singer-color spinneret die 1320mm |
1 set |
5 |
Double-color spinneret plate |
1 set |
6 |
SDR-PSSX1500 shaped water tank |
1 set |
7 |
SDR-PSTS1500 dewater device |
1 set |
8 |
SDR-PSHX1500(Ⅰ) Oven |
1 set |
9 |
SDR-PSPJ1500 binder spray |
1 set |
10 |
SDR-PSHX1500(Ⅱ) Oven |
1 set |
11 |
SDR-PSHX1500(Ⅲ) Oven |
1 set |
12 |
SDR-PSHX1500(Ⅳ) Oven |
1 set |
13 |
SDR-PSLQ1500 air cool bracket |
1 set |
14 |
SDR-PSQQ1500 Trimming cut hauling machine |
1 set |
15 |
SDR-PSMS1500 Friction winder |
1 set |
16 |
Carrier oven 30MW (gas inflamer) |
1 set |
17 |
Link parts and others (mid-pressure fan etc.) |
1 set |
18 |
Peripheral flue (supply by customer) |
|
19 |
Peripheral tube,wire etc.
(supply by customer) |
|
20 |
Air, water, power (supply by customer) |
|
|
|
|
Ø Technical Parameters
No.1 Vacuum feeding(200kg/hr) |
No. |
Items |
Description |
1 |
Power |
3.0kw |
2 |
Feeding method |
Feed with the negative pressure,be controlled by time |
3 |
Feed capacity |
400kg/h |
4 |
applicability |
SPVC granule |
No.2 SPVC-SDR-SJ90/25 Single screw extruder |
No. |
Items |
Description |
1 |
Platform |
Made of profile steel bar with high rigidity |
2 |
The gear box |
Gears and the shaft: made of high-strength alloy
Precision of the gear: Grade 6, GB10095-88
Hardness of the tooth face: HRC54~62
Speed-down ratio: i=20:1
Forced oil circulation system
Adopt hard gear flank to grind gear |
3 |
Screw and it’s barrel |
Material: 38CrMoA1A
Depth of nitride: 0.3~0.6mm
Hardness of nitride: 850HV
Diameter of Screw: φ90mm
L/D ratio of screw: 25:1 |
4 |
Heating zone |
Power supply: 3~AC 380 V, 50 Hz , star connection.
Inner diameter of the heater: φ150mm |
5 |
Cooling system |
Cooling way: By air
No. of Blower:5groups |
6 |
The main motor |
Power: 55kw
The max. rotation: 1500rpm |
7 |
Flange of Barrel |
Material: forged 45#steel, finely machined
Surface: Blackening treated |
8 |
Speed regulator |
AC frequency conversion , Power: 55kw |
9 |
Temperature Control |
No: 20 groups
Brand: RKC (Japanese).
Temperature measured by Platinum resistance (Pt 100) |
10 |
Controlling Box type |
Vertical style |
11 |
Electrical tank |
The surface is treated by plastic for fastness and endurance |
12 |
Power supply |
3~AC380V, 50Hz |
No.3 Hydraulic screen exchanger Ф90 |
No. |
Items |
Description |
1 |
Model |
Ф90 |
2 |
Hydraulic station |
Typical accumulator loop, it is good for working at high pressure and large flowrate condition
Working pressure: Pmax=80kg/cm2 P min=65kg/cm2
Pressure of accumulator: P=50kg/cm2
The capacity of oil pump: 4cm3/rev
Motor power :1.1kw |
No.4 T-Die Double-color spinneret die 1320mm |
No. |
Items |
Description |
1 |
Available Width of mould |
1320mm |
2 |
Mould material |
Adopts the high grade alloy-steel to be refined |
3 |
Heating power |
3kw/area |
4 |
Heating areas |
7 |
NO.5 Singer-color spinneret plate |
No. |
Items |
Description |
1 |
Spinneret plate type |
T type |
2 |
Board material |
Adopts the high grade to alloy-steel to be refined |
3 |
Available width matches mould |
1320mm |
4 |
Assemble type |
Combination |
No.6 SDR-PSSX1500 shaped water tank |
No. |
Items |
Description |
1 |
Shapen Roller Motor power |
0.75kw |
2 |
Foraminous conveyer power |
0.75kw |
3 |
Move motor power |
0.37kw |
4 |
Water tank |
Up and down by the hydraulic flat ,can be adjusted to around |
5 |
Negative warm-up |
By the far infrared |
6 |
Water line adjust |
Spill way ,adjust by the handcraft |
7 |
Available roller length |
1500mm |
8 |
Timing method |
Frequency conversion |
No.7 SDR-PSTS1500 dewater device |
No. |
Items |
Description |
1 |
Foraminous conveyer power |
1.5kw |
2 |
Midpressure fan motor power |
≥7.5kw |
3 |
Available roller length |
1500mm |
4 |
Coil shapen way |
To-and-fro |
5 |
Timing way |
Frequency conversion |
No.8 SDR-PSHX1500(Ⅰ) Oven |
No. |
Items |
Description |
1 |
Foraminous conveyer power |
1.5kw |
2 |
Oven heating way |
Oil circle +wind circle |
3 |
Oven opening cover way |
Hydraulic and pressure in-phase |
4 |
Wind circle power |
3kw×2 |
5 |
Available length |
4.5 m |
6 |
Foraminous conveyer material |
Stainless steel |
7 |
Heat preservation |
Mine cotton |
8 |
frame |
Profile jointing, inside heat preservation, with the high rigidity, decent looks, practicability is very high |
9 |
Radiator |
Steel and aluminum complex |
10 |
Center height |
1000mm |
11 |
Available Roller barrel width |
1500mm |
12 |
Timing way |
Frequency conversion |
No.9 SDR-PSPJ1500 binder spray |
No. |
Items |
Description |
1 |
Foraminous conveyer power |
0.55kw |
2 |
Spray gun amount |
4 |
3 |
Spray glue way |
to-and-fro |
4 |
Spray motivity and framework |
Gas motivity, travelling block framework |
5 |
To-and fro |
Automatically controlling ,adjustable speed |
6 |
To-and -fro most distance |
1500mm |
7 |
Center height |
1000mm |
8 |
Timing way |
Frequency conversion |
No.10 SDR-PSHX1500(Ⅱ) Oven |
No. |
Items |
Description |
1 |
Foraminous conveyer power |
Drive with Ⅲ and Ⅳ united |
2 |
Heating way |
Oil circle + wind circle |
3 |
Opening cover way |
Hydraulic and pressure in-phase |
4 |
Wind circle power |
3kw×2 |
5 |
Available length |
4.5 m |
6 |
Foraminous conveyer material |
Stainless steel |
7 |
Heat preservation |
Mine cotton |
8 |
Frame |
Profile jointing, inside heat preservation, with the high rigidity, decent looks, practicability is very high |
9 |
Radiator |
Steel and aluminum complex |
10 |
Center height |
1000mm |
11 |
Available Roller barrel width |
1500mm |
No.11 SDR-PSHX1500(Ⅲ) Oven |
No. |
Items |
Description |
1 |
Foraminous conveyer power |
Drive with Ⅲ and Ⅳ united |
2 |
Heating way |
Oil circle + wind circle |
3 |
Opening cover way |
Hydraulic and pressure in-phase |
4 |
Wind circle power |
3kw×2 |
5 |
Available length |
4.5 m |
6 |
Foraminous conveyer material |
Stainless steel |
7 |
Heat preservation |
Mine cotton |
8 |
frame |
Profile jointing, inside heat preservation, with the high rigidity, decent looks, practicability is very high |
9 |
Radiator |
Steel and aluminum complex |
10 |
Center height |
1000mm |
11 |
Available Roller barrel width |
1500mm |
No.12 SDR-PSHX1500(Ⅳ) Oven |
No. |
Items |
Description |
1 |
Foraminous conveyer power |
Drive with Ⅲ and Ⅳ united |
2 |
Heating way |
Oil circle + wind circle |
3 |
Opening cover way |
Hydraulic and pressure in-phase |
4 |
Wind circle power |
3kw×2 |
5 |
Available length |
4.5 m |
6 |
Foraminous conveyer material |
Stainless steel |
7 |
Heat preservation |
Mine cotton |
8 |
Frame |
Profile jointing, inside heat preservation, with the high rigidity, decent looks, practicability is very high |
9 |
Radiator |
Steel and aluminum complex |
10 |
Center height |
1000mm |
11 |
Available Roller barrel width |
1500mm |
12 |
Timing way |
Frequency conversion |
No.13 SDR-PSLQ1500 Air-cool and bracket |
No. |
Items |
Description |
1 |
Available roller width |
1500mm |
2 |
Foraminous conveyer motor power |
0.75kw |
3 |
Cooling way |
Force wind cooling |
4 |
Wind cooling suits |
Up four ,down three |
5 |
Timing way |
Frequency conversion |
No. 14 SDR-PSQQ1500 trimming cut hauling machine |
No. |
Items |
Description |
1 |
Available roller width |
1500mm |
2 |
Moor |
0.75kw |
3 |
Timing way |
Frequency conversion |
No. 15 SDR-PSMS1500 Friction winder |
No. |
Items |
Description |
1 |
Available roller width |
1500mm |
2 |
Winder way |
Friction , circle |
3 |
Moor |
0.75kw |
4 |
Timing way |
Frequency conversion | , 128,0); FONT-FAMILY: 'Times New Roman'; mso-spacerun: 'yes'">500kg/hr)
|
No. |
Item |
Brief |
1 |
Power |
4kw |
2 |
Loading way |
Vacuum negative pressure loading |
3 |
Loading capacity |
500kg/h |
4 |
Application |
SPVC powder |
No.3 SBL-500/1000 Mixer |
No. |
Item |
Brief |
1 |
Volume |
500/1000L |
2 |
Heating way |
Electric heating/ Self-friction |
3 |
Mixing time |
8~10min |
4 |
Application |
SPVC Powder |
No.4 Storage Bin |
No. |
Item |
Brief |
1 |
Volume |
1000L |
2 |
Material |
Stainless(the parts connect with the material) |
No.5 Vacuum powder loader(500kg/hr) |
No. |
Item |
Brief |
1 |
Power |
4kw |
2 |
Loading way |
Vacuum negative pressure loading |
3 |
Loading capacity |
500kg/h |
4 |
Application |
SPVC powder |
No.6 SPVC-SDR-SJ180/25P Single Screw Exhaust Extruder |
No. |
Item |
Brief |
1 |
Machine Framework |
Welding by high-strength profiled steel |
2 |
Gear Box |
The gears and shaft adopt the high-strength alloy material’
The precision of the gear is Grade 6, GB10095-88
Hardness of the tooth face: HRC54~62
① Moderating ratio: i=20:1
② Forced-oil circulation system
③ Hard tooth face grinded gear |
3 |
Barrel screw |
Material: 38CrMoA1A
Depth of nitration: 0.3~0.6mm
Rigidness of nitriding: 850HV
Screw diameter: φ180mm
Screw L/D: 25:1 |
4 |
Heating Area |
Electricity: 3~AC 380V, 50 Hz , Star-connection
Inner diameter of heater: φ250mm |
5 |
Cooling system |
Cooling way: winder cooling
Cooling areas:7 Areas |
6 |
Main motor |
Power: 160kw
Synchro-speed: 1800rpm |
7 |
Barrel flange |
Material: 45#
Surface darken |
8 |
Speed-adjust |
variable-frequence governor ,160kw |
9 |
Temperature control |
1. Temperature area:10 area
2. Temperature controller:RKC
3. Temperature-test element:platinum resistance(Pt100) |
10 |
Control cabinet |
Piano-style electric cabinet,as a whole with the main machine,plastic- sprayed |
11 |
Electricity |
AC380V,50Hz,three-phase four string |
No.7 Hydraulic screen exchangerФ180 |
No. |
Item |
Brief |
1 |
Specification |
Ф180 |
2 |
Hydraulic Station |
Typical accumulator loop can work with large flow clearamce
System pressure Pmax=80kg/cm2 Pmin=65kg/cm2
Accumulator charging pressure:P=50kg/cm2
Oil pump discharge:4cm3/rev
Motor power:1.1kw |
No.8 Extruding die Ф180 |
No. |
Item |
Brief |
1 |
Specification |
Ф180 |
2 |
Material |
38CrMoAlA |
3 |
Shape |
Board |
4 |
Heating |
Electric heating,the temperature controlling parts are combined in the extruder |
No.9 Pelletizer Ф180 |
No. |
Item |
Brief |
1 |
Specification |
Ф180 |
2 |
Motor power |
1.1kw |
3 |
Model |
Cooling cut,pellet scraped |
4 |
The No. of the knife |
Two,can increase to four |
5 |
Speed-adjust |
Electromagnetism sliding difference to adjust the speed |
No.10 First wind conveyer |
No. |
Item |
Brief |
1 |
Wind conveyer power |
2.2kw |
2 |
Wind conveyer tube |
Stainless Steel,Ф101 |
No.11 Second wind conveyer |
No. |
Item |
Brief |
1 |
Wind conveyer power |
2.2kw |
2 |
Wind conveyer tube |
Stainless steel,Ф101 |
No.12 Collecting bin |
No. |
Item |
Brief |
1 |
Material |
Stainless steel |
2 |
Application |
Material Collection |
|
|
|
2. SPVC glue synthesis
Ø The basic compositions
No. |
Name and Specification |
Qty |
1 |
Stirrer |
1 set |
2 |
Stirring barrel (supply by customer) |
2 set |
3 |
Colloid mill |
1 set |
4 |
Colloid barrel (supply by customer) |
2 set |
5 |
Manual hydraulic fork truck
(1.5ton,supply by customer ) |
1 set |
6 |
Peripheral tube,wire etc.
(supply by customer) |
/ |
7 |
Air, water, power (supply by customer) |
/ |
Ø Technical Parameters
3. SPVC-SDR-PZ1500 back layer sheet extrusion line
Ø The basic compositions
No. |
Name and Specification |
Qty |
1 |
Vacuum feeder (400kg/h) |
1 set |
2 |
SJ120/25 single screw extruder |
1 set |
3 |
Hydraulic screen exchanger φ120 |
1 set |
4 |
T-die SPVC-1400 |
1 set |
5 |
SDR-YZ1500 standing three roller calender |
1 set |
6 |
SDR-LQFT1500 cooling bracket and traction machine |
1 set |
7 |
SDR-DS1500 single position winder |
1 set |
8 |
Guide rail |
9 m |
9 |
Peripheral tube,wire etc.
(supply by customer) |
|
10 |
Air, water, power (supply by customer) |
|
Ø Technical Parameters
No.1 Vacuum feeding (400kg/h) |
No. |
Items |
Description |
1 |
Power |
3.0kw |
2 |
Feeding method |
Feed with the negative pressure,be controlled by time |
3 |
Feed capacity |
400kg/h |
4 |
applicability |
SPVC granule |
No.2 SPVC-SDR-SJ120/25 Single screw extruder |
No. |
Items |
Description |
1 |
Platform |
Made of profile steel bar with high rigidity |
2 |
The gear box |
Gears and the shaft: made of high-strength alloy
Precision of the gear: Grade 6, GB10095-88
Hardness of the tooth face: HRC54~62
④ Speed-down ratio: i=20:1
⑤ Forced oil circulation system
Adopt hard gear flank to grind gear |
3 |
Screw and barrel |
Material: 38CrMoA1A
Depth of nitride: 0.3~0.6mm
Hardness of nitride: 850HV
Diameter of Screw: φ120mm
L/D ratio of screw: 25:1 |
4 |
Heating zone |
Power : 3~AC 380V, 50 Hz , star connection.
Inner diameter of the heater: φ180mm |
5 |
Cooling system |
Cooling way: By air
No. of Blower:6groups |
6 |
The main motor |
Power: 90kw
The max. rotate speed: 1500rpm |
7 |
Flange of Barrel |
Material: forged 45#steel, finely machined
Surface: Blackening treated |
8 |
Speed regulator |
AC frequency conversion , Power: 90kw |
9 |
Temperature Control |
No: 16 groups
Brand: RKC (Japanese).
Temperature measured by Platinum resistance (Pt 100) |
10 |
Controlling Box type |
Vertical style |
11 |
Electrical tank |
The surface is treated by plastic for fastness and endurance |
12 |
Power supply |
`3~AC380V, 50Hz |
No.3 Hydraulic screen exchangerФ120 |
No. |
Items |
Description |
1 |
Model |
Ф120 |
2 |
Hydraulic station |
Typical accumulator loop, it is good for working at high pressure and large flowrate condition
Working pressure: P max=80kg/cm2 P min=65kg/cm2
Pressure of accumulator: P=50kg/cm2
The capacity of oil pump: 4cm3/rev
Motor power :1.1kw |
No.4 T-Die SPVC 1400 |
No. |
Items |
Description |
1 |
Available Width of mould |
1400mm |
2 |
The most opening |
3mm |
3 |
The least opening |
0.5mm |
2 |
Mould material |
Adopts the high grade alloy-steel to be refined |
3 |
Heating power |
3kw/area |
No.5 SDR-YZ1500 Standing three roller calender |
No. |
Items |
Description |
1 |
Feeding method |
Feed between middle and upper rollers |
2 |
Line speed |
Max.: 12m/min |
3 |
Configuration of this unit |
⑴ framework ⑵ Gearbox
⑶ rollers
⑷ distance-adjusted device for roller
⑸ moving units
⑹ hydraulic control system
⑺ cooling, haul-off and side-cutting device ⑻ electric control box |
4 |
Framework |
Material: made of profile steel bar |
5 |
Gearbox |
Skew gear
Driven power: 2.2 kw/roller |
6 |
Rollers |
Diameters: φ360mm
Water Inlet/outlet: 1-1/4” |
7 |
Distance-adjusted device |
Direct adjust among the slop blocks
The space among the rollers is held by hydraulic system, the pressure is stable and reliable |
8 |
Moving Units |
Motor power: 0.37Kw
The whole moving mould is made up of driven system、jack units etc. |
9 |
Hydraulic control system |
The main function of this unit is to hold the distance of two rollers, shapen the plastic sheet under a certain pressure and gurantee its smoothness and uniform |
10 |
Electric control box |
AC frequency conversion,
The rollers can be adjusted either as a whole, or individually for mini-adjusting |
No.6 SDR-LQFT1500 cooling bracket and traction machine |
No. |
Items |
Description |
1 |
Motor Power |
2.2kw |
2 |
Traction roller diameter |
φ220mm |
3 |
Adjustable space |
Traction passive roller effective advance distance is 60mm. |
4 |
Trim knife |
The cutting knives at both sides can effectively cut away the waste material to make the sheet material reach the required width. |
5 |
Winders |
Two winders are equipped for winding the trims |
6 |
Gearbox |
Skew gear |
7 |
Electric controlled box |
Combined together with three rollers’ electric controlled box |
No.7 SDR-DS1500 Single position winder machine |
No. |
Items |
Description |
1 |
Winder way |
Central Winder |
2 |
Winding diameter |
Max: 550mm |
3 |
Gaseous distention axis |
1500mm |
4 |
Fix Length way |
Fix the length by the coder |
5 |
Electric control tank |
Relay loop |
|
|
|
4. SPVC-SDR-PS1500 coil mat extrusion line (Conglutinate SPVC coil mat and PVC back sheet)
Ø The basic compositions
No. |
Name and Specification |
Qty |
1 |
Vacuum feeder (200kg/hr) |
2 set |
2 |
SPVC-SDR-SJ90/25 single screw extruder |
2 set |
3 |
Hydraulic screen exchanger Ф90 |
2 set |
4 |
T-die Singer-color spinneret die 1320mm |
1 set |
5 |
Double-color spinneret plate |
1 set |
6 |
SDR-PSSX1500 shaped water tank |
1 set |
7 |
SDR-PSTS1500 dewater device |
1 set |
8 |
SDR-PSHX1500(Ⅰ) Oven |
1 set |
9 |
SDR-PSPJ1500 binder spray |
1 set |
10 |
SDR-PSHX1500(Ⅱ) Oven |
1 set |
11 |
SDR-PSHX1500(Ⅲ) Oven |
1 set |
12 |
SDR-PSHX1500(Ⅳ) Oven |
1 set |
13 |
SDR-PSLQ1500 air cool bracket |
1 set |
14 |
SDR-PSQQ1500 Trimming cut hauling machine |
1 set |
15 |
SDR-PSMS1500 Friction winder |
1 set |
16 |
Carrier oven 30MW (gas inflamer) |
1 set |
17 |
Link parts and others (mid-pressure fan etc.) |
1 set |
18 |
Peripheral flue (supply by customer) |
|
19 |
Peripheral tube,wire etc.
(supply by customer) |
|
20 |
Air, water, power (supply by customer) |
|
|
|
|
Ø Technical Parameters
No.1 Vacuum feeding(200kg/hr) |
No. |
Items |
Description |
1 |
Power |
3.0kw |
2 |
Feeding method |
Feed with the negative pressure,be controlled by time |
3 |
Feed capacity |
400kg/h |
4 |
applicability |
SPVC granule |
No.2 SPVC-SDR-SJ90/25 Single screw extruder |
No. |
Items |
Description |
1 |
Platform |
Made of profile steel bar with high rigidity |
2 |
The gear box |
Gears and the shaft: made of high-strength alloy
Precision of the gear: Grade 6, GB10095-88
Hardness of the tooth face: HRC54~62
Speed-down ratio: i=20:1
Forced oil circulation system
Adopt hard gear flank to grind gear |
3 |
Screw and it’s barrel |
Material: 38CrMoA1A
Depth of nitride: 0.3~0.6mm
Hardness of nitride: 850HV
Diameter of Screw: φ90mm
L/D ratio of screw: 25:1 |
4 |
Heating zone |
Power supply: 3~AC 380 V, 50 Hz , star connection.
Inner diameter of the heater: φ150mm |
5 |
Cooling system |
Cooling way: By air
No. of Blower:5groups |
6 |
The main motor |
Power: 55kw
The max. rotation: 1500rpm |
7 |
Flange of Barrel |
Material: forged 45#steel, finely machined
Surface: Blackening treated |
8 |
Speed regulator |
AC frequency conversion , Power: 55kw |
9 |
Temperature Control |
No: 20 groups
Brand: RKC (Japanese).
Temperature measured by Platinum resistance (Pt 100) |
10 |
Controlling Box type |
Vertical style |
11 |
Electrical tank |
The surface is treated by plastic for fastness and endurance |
12 |
Power supply |
3~AC380V, 50Hz |
No.3 Hydraulic screen exchanger Ф90 |
No. |
Items |
Description |
1 |
Model |
Ф90 |
2 |
Hydraulic station |
Typical accumulator loop, it is good for working at high pressure and large flowrate condition
Working pressure: Pmax=80kg/cm2 P min=65kg/cm2
Pressure of accumulator: P=50kg/cm2
The capacity of oil pump: 4cm3/rev
Motor power :1.1kw |
No.4 T-Die Double-color spinneret die 1320mm |
No. |
Items |
Description |
1 |
Available Width of mould |
1320mm |
2 |
Mould material |
Adopts the high grade alloy-steel to be refined |
3 |
Heating power |
3kw/area |
4 |
Heating areas |
7 |
NO.5 Singer-color spinneret plate |
No. |
Items |
Description |
1 |
Spinneret plate type |
T type |
2 |
Board material |
Adopts the high grade to alloy-steel to be refined |
3 |
Available width matches mould |
1320mm |
4 |
Assemble type |
Combination |
No.6 SDR-PSSX1500 shaped water tank |
No. |
Items |
Description |
1 |
Shapen Roller Motor power |
0.75kw |
2 |
Foraminous conveyer power |
0.75kw |
3 |
Move motor power |
0.37kw |
4 |
Water tank |
Up and down by the hydraulic flat ,can be adjusted to around |
5 |
Negative warm-up |
By the far infrared |
6 |
Water line adjust |
Spill way ,adjust by the handcraft |
7 |
Available roller length |
1500mm |
8 |
Timing method |
Frequency conversion |
No.7 SDR-PSTS1500 dewater device |
No. |
Items |
Description |
1 |
Foraminous conveyer power |
1.5kw |
2 |
Midpressure fan motor power |
≥7.5kw |
3 |
Available roller length |
1500mm |
4 |
Coil shapen way |
To-and-fro |
5 |
Timing way |
Frequency conversion |
No.8 SDR-PSHX1500(Ⅰ) Oven |
No. |
Items |
Description |
1 |
Foraminous conveyer power |
1.5kw |
2 |
Oven heating way |
Oil circle +wind circle |
3 |
Oven opening cover way |
Hydraulic and pressure in-phase |
4 |
Wind circle power |
3kw×2 |
5 |
Available length |
4.5 m |
6 |
Foraminous conveyer material |
Stainless steel |
7 |
Heat preservation |
Mine cotton |
8 |
frame |
Profile jointing, inside heat preservation, with the high rigidity, decent looks, practicability is very high |
9 |
Radiator |
Steel and aluminum complex |
10 |
Center height |
1000mm |
11 |
Available Roller barrel width |
1500mm |
12 |
Timing way |
Frequency conversion |
No.9 SDR-PSPJ1500 binder spray |
No. |
Items |
Description |
1 |
Foraminous conveyer power |
0.55kw |
2 |
Spray gun amount |
4 |
3 |
Spray glue way |
to-and-fro |
4 |
Spray motivity and framework |
Gas motivity, travelling block framework |
5 |
To-and fro |
Automatically controlling ,adjustable speed |
6 |
To-and -fro most distance |
1500mm |
7 |
Center height |
1000mm |
8 |
Timing way |
Frequency conversion |
No.10 SDR-PSHX1500(Ⅱ) Oven |
No. |
Items |
Description |
1 |
Foraminous conveyer power |
Drive with Ⅲ and Ⅳ united |
2 |
Heating way |
Oil circle + wind circle |
3 |
Opening cover way |
Hydraulic and pressure in-phase |
4 |
Wind circle power |
3kw×2 |
5 |
Available length |
4.5 m |
6 |
Foraminous conveyer material |
Stainless steel |
7 |
Heat preservation |
Mine cotton |
8 |
Frame |
Profile jointing, inside heat preservation, with the high rigidity, decent looks, practicability is very high |
9 |
Radiator |
Steel and aluminum complex |
10 |
Center height |
1000mm |
11 |
Available Roller barrel width |
1500mm |
No.11 SDR-PSHX1500(Ⅲ) Oven |
No. |
Items |
Description |
1 |
Foraminous conveyer power |
Drive with Ⅲ and Ⅳ united |
2 |
Heating way |
Oil circle + wind circle |
3 |
Opening cover way |
Hydraulic and pressure in-phase |
4 |
Wind circle power |
3kw×2 |
5 |
Available length |
4.5 m |
6 |
Foraminous conveyer material |
Stainless steel |
7 |
Heat preservation |
Mine cotton |
8 |
frame |
Profile jointing, inside heat preservation, with the high rigidity, decent looks, practicability is very high |
9 |
Radiator |
Steel and aluminum complex |
10 |
Center height |
1000mm |
11 |
Available Roller barrel width |
1500mm |
No.12 SDR-PSHX1500(Ⅳ) Oven |
No. |
Items |
Description |
1 |
Foraminous conveyer power |
Drive with Ⅲ and Ⅳ united |
2 |
Heating way |
Oil circle + wind circle |
3 |
Opening cover way |
Hydraulic and pressure in-phase |
4 |
Wind circle power |
3kw×2 |
5 |
Available length |
4.5 m |
6 |
Foraminous conveyer material |
Stainless steel |
7 |
Heat preservation |
Mine cotton |
8 |
Frame |
Profile jointing, inside heat preservation, with the high rigidity, decent looks, practicability is very high |
9 |
Radiator |
Steel and aluminum complex |
10 |
Center height |
1000mm |
11 |
Available Roller barrel width |
1500mm |
12 |
Timing way |
Frequency conversion |
No.13 SDR-PSLQ1500 Air-cool and bracket |
No. |
Items |
Description |
1 |
Available roller width |
1500mm |
2 |
Foraminous conveyer motor power |
0.75kw |
3 |
Cooling way |
Force wind cooling |
4 |
Wind cooling suits |
Up four ,down three |
5 |
Timing way |
Frequency conversion |
No. 14 SDR-PSQQ1500 trimming cut hauling machine |
No. |
Items |
Description |
1 |
Available roller width |
1500mm |
2 |
Moor |
0.75kw |
3 |
Timing way |
Frequency conversion |
No. 15 SDR-PSMS1500 Friction winder |
No. |
Items |
Description |
1 |
Available roller width |
1500mm |
2 |
Winder way |
Friction , circle |
3 |
Moor |
0.75kw |
4 |
Timing way |
Frequency conversion | |