مجموعة غرين سيدار للأعمال الدولية

1. Summary

1. Power: 380V/3P/50Hz

2. Raw material: PC, Add UV composition

3. Products specification: width 2100mm

4. Products thickness:δ= 4mm-6mm

5. Products structure: Single layer with co-extrusion

6. Extrusion capacity: 350Kg/h

7. Installation capacity/Actual consumption power: 540KW /350 KW

8. Compressed air:1M / h, 0.5—0.9Mpa

9. Cooling circulation water: 8M / h; 20℃

2. Equipment list

1. YLT120/35 single screw extruder 1pc

2. YLT45/30 UV single screw extruder 1pc

3. hydraulic screen change filter(Brand: JCTIMES) 1pc

4. Melt pump(Brand: JCTIMES) 1pc

5. Distributor (Brand: JCTIMES) 1pc

6. Extrusion mold (Brand: JCTIMES) 1pc

7. Mold support 1pc

8. Shaping machine(Brand: JCTIMES) 1pc

9. One-time haul off machine 1pc

10. Anti-dripping equipment 1pc

11. Annealing stove 1pc

12. Two-time haul off machine 1set

13. Double station coiler/winder 1pc

14. Horizontal machine transport worktop 1set

15. Stacking lifting platform 1pc

16. Auxiliary equipment: 1set

17. Other conditions list: 1set

18. Manual 1pc

3. Equipment configuration:

3.1YLT120/35 single screw extruder

(exhaust)Configuration

YLT 120/35

Barrel and screw

Material: 38CrMoAIA

Nitriding depth: 0.5-0.7mm

Screw hardness: ≥HV740

Barrel hardness: ≥HV940

Screw diameter: 120mm

L/D: 35:1

Barrel heating method: Ceramic heating

Heating section: 6 sections

Total heating power: 60Kw

Cooling method: air cooling

Power: 6×0.55kw

Drive

Motor: DC motor power: 200Kw

Speed regulator591

Speed reducer box

Speed reducer machine

Mesh method

Helical gear hard gear surface

Heating treatment

Nitriding gear grinding

Connect method: Direct connection

Exhaust device

7.5kw water cycling vacuum pump

3.2 YLT45/30 UV single screw extruder

Barrel and screw

Material: 38CrMoAIA

Nitriding depth: 0.5-0.7mm

Screw hardness: ≥HV740

Barrel hardness: ≥HV940

Screw diameter: 45mm

L/D: 30:1

Barrel heating method: Ceramic heating

Heating section: 4 sections

Total heating power: 10Kw

Cooling method: air cooling

Drive

Motor: AC motor power: 18.5Kw

ABB speed regulator

Speed reducer box made in China

Mesh method

Helical gear hard gear surface

Heating treatment

Nitriding gear grinding

Connect method: Direct connection

4.Mould, hydraulic screen change filter, melt pump, distributor

Mold width: L=2300mm

Mold quantity: 2sets

Mold heating zones: 17 zones

Hydraulic drive

Double station, change screen automatically

Specification of melt pump: 150CC

Pump transmission connection

Melt pump transmission: cardan shafts connector transmission, FALK speed reducer and motor, ABB frequency speed regulator.

Transmission motor power:15KW

Pressure sensor adopts imported sensor

Distributor: A/B/A

5. Shaping platform

Center height: 1200mm

Width: 2300mm

Effective width of shaping platform: 2200mm

Hydraulic up and down distance: 350mm

The center height can be adjusted

Three section exhaust vacuum system: 6×5.5KW

Equip with the crossing moving device

6. One time haul off machine

6.1 ways of traction: friction

6.2 Outer diameter of traction roller(mm): φ250

6.3 Traction roller material inner iron

6.4 Traction roller surface: rubber

6.5 Rubber package thickness of traction roller(mm): 20

6.6 Rubber material: Vulcanized Chloroprene

6.7 Rubber surface hardness 65-75o

6.8 Traction roller length(mm): 2300

6.9Traction roller up and down: cylinderQ200

6.10 Number of traction roller: 5 groups

6.11Traction speed(m/min): 1~4

6.12 Roller traction and transmission way: chain

6.13 Traction: speed reducer motor

6.14 Motor power(kw): 7.5

6.15 Speed regulate way ABB frequency speed regulator

6.16 Edge cutting device: 2 sets

7. Anti-dripping equipment

Specification of up roller: ￠140x2300

Specification of down roller: ￠150x2300

Control method: pneumatic

Liquid tank: stainless steel

8. Annealing stove

Length: 5700mmx2300mm

Temperature control range: 40℃-150℃

Temperature partition： 12 zones

Heating method: stainless steel heating pipe

Quantity of heating pipe: 36pc

Power of heating pipe: 1.5kw/pc

Open and close of annealing stove: pneumatic

Cylinder trip: RKC meter, adopts solid state relay

9. Two time haul off machine

9.1 ways of traction: friction

9.2 Outer diameter of traction roller(mm): φ250

9.3 Traction roller material inner iron

9.4 Traction roller surface: rubber

9.5 Rubber package thickness of traction roller(mm): 20

9.6 Rubber material: Vulcanized Chloroprene

9.7 Rubber surface hardness 65-75o

9.8 Traction roller length(mm): 2300

9.9Traction roller up and down: cylinderQ200

9.10 Number of traction roller: 2 groups

9.11Traction speed(m/min): 1~4

9.12 Roller traction and transmission way: chain

9.13 Traction: speed reducer motor

9.14 Motor power(kw): 3

9.15 Speed regulate way ABB frequency speed regulator

10. Double station mulching device

Type: Double station

Unwinding roller: Gas expansion shaft

Diameter of unwinding roller: ￠76mm

Length of unwinding roller: 2300mm

Tension system: magnetic powder arrester

Mulching roller: ￠200x2300mm

Pressing method: pneumatic

Cylinder diameter: ￠100mm

Cylinder trip: 80mm

Expander roller: rubber

Diameter of expander roller: ￠100mm

Length of expander roller: 2300mm

Horizontal cutter

Diameter of pressing cylinder: ￠80mm

11. Horizontal cutting and transport worktop

Pressing method: pneumatic

Pressing cylinder diameter: ￠80mm

Cylinder trip: 100mm

Cutting width(mm): 2200

Cutting method: side blade

Side blade: temperature control

Cutting move: electric transmission

Cutting PLC control: PLC control cutter

Specification: Φ70×2300mm

Stacking rack

Stacking rack: length × width(mm):2400x2300, the up and down is according to the thickness of the plate, and the thickness of up and down is controlled by PLC, PLC also controls cutting.

AC motor, ABB speed regulator

Low voltage apparatus：

Button/slide switch Schneider, France

Contactor Siemens

Air switch Delixi

Intermediate relay Omron

Temperature controller RKC, Japan

Heating ring device stainless steel aluminium die casting heater

12. Auxiliary equipment

150kg mixer 1pc

1000kg hot drying hopper 1pc

700kg/h screw feeding machine 1pc

700kg/h storage silo 1pc

13. Other conditions: 1set

Dismantle tool for screw barrel 1pc

Grease seal of high speed shaft for reduction box 2pc

Blade for edge repairing 2pc

Horizontal cutting blade 1pc

thermocouple 2pc

thermocouple 1pc

mold heating bar 2pc

screen change filter heating bar 2pc

mold special tool 1pc

roller temperature control thermocouple 2pc

Solid state relay 5pc

Relay 5pc

Contractor 5pc

Windpipe 35pc

Blade 1pc

14.Other conditions 1set