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产品资料

产品编号:	WX-PVC001
产品名称:	SPVC双色线圈垫生产线

详细说明

Specifications of plastic:

Material: SPVC Net width: 1220mm

Thickness: 5-20 mm (adjustable)

1． SPVC pelletizing extrusion line

Ø The basic compositions

No.	Name and Specification	Qty
1	Feed bin	1 set
2	Vacuum powder loader (500kg/h)	1 set
3	SBL-500/1000 high-speed mixer	1 set
4	Storage bin (1000L)	1 set
5	Vacuum powder loader (500kg/h)	1 set
6	SJ180/25P single screw extruder (with exhaust)	1 set
7	Hydraulic screen exchanger Ф180	1 set
8	Extruding die Ф180	1 set
9	Pelletizer Ф180	1 set
10	First wind conveyer	1 set
11	Second wind conveyer	1 set
12	Collecting bin	1 set
13	Peripheral tube,wire etc. (supply by customer)	/
14	Air, water, power (supply by customer)	/

Ø Technical Parameters

No.1 Feed bin
NO.	Item	brief
1	Volume	500L
2	Material	Stainless（the parts connect with the material）
No.2 Vacuum powder loader（500kg/hr）
No.	Item	Brief
1	Power	4kw
2	Loading way	Vacuum negative pressure loading
3	Loading capacity	500kg/h
4	Application	SPVC powder
No.3 SBL-500/1000 Mixer
No.	Item	Brief
1	Volume	500/1000L
2	Heating way	Electric heating/ Self-friction
3	Mixing time	8～10min
4	Application	SPVC Powder
No.4 Storage Bin
No.	Item	Brief
1	Volume	1000L
2	Material	Stainless（the parts connect with the material）
No.5 Vacuum powder loader（500kg/hr）
No.	Item	Brief
1	Power	4kw
2	Loading way	Vacuum negative pressure loading
3	Loading capacity	500kg/h
4	Application	SPVC powder
No.6 SPVC-SDR-SJ180/25P Single Screw Exhaust Extruder
No.	Item	Brief
1	Machine Framework	Welding by high-strength profiled steel
2	Gear Box	The gears and shaft adopt the high-strength alloy material’ The precision of the gear is Grade 6, GB10095-88 Hardness of the tooth face: HRC54~62 ① Moderating ratio: i=20:1 ② Forced-oil circulation system ③ Hard tooth face grinded gear
3	Barrel screw	Material: 38CrMoA1A Depth of nitration: 0.3~0.6mm Rigidness of nitriding: 850HV Screw diameter: φ180mm Screw L/D: 25:1
4	Heating Area	Electricity: 3~AC 380V, 50 Hz , Star-connection Inner diameter of heater: φ250mm
5	Cooling system	Cooling way: winder cooling Cooling areas:7 Areas
6	Main motor	Power: 160kw Synchro-speed: 1800rpm
7	Barrel flange	Material: 45# Surface darken
8	Speed-adjust	variable－frequence governor ，160kw
9	Temperature control	1. Temperature area:10 area 2. Temperature controller：RKC 3. Temperature-test element：platinum resistance（Pt100）
10	Control cabinet	Piano-style electric cabinet，as a whole with the main machine，plastic- sprayed
11	Electricity	AC380V，50Hz，three-phase four string
No.7 Hydraulic screen exchangerФ180
No.	Item	Brief
1	Specification	Ф180
2	Hydraulic Station	Typical accumulator loop can work with large flow clearamce System pressure Pmax=80kg/cm2 Pmin=65kg/cm2 Accumulator charging pressure：P=50kg/cm2 Oil pump discharge：4cm3/rev Motor power：1.1kw
No.8 Extruding die Ф180
No.	Item	Brief
1	Specification	Ф180
2	Material	38CrMoAlA
3	Shape	Board
4	Heating	Electric heating，the temperature controlling parts are combined in the extruder
No.9 Pelletizer Ф180
No.	Item	Brief
1	Specification	Ф180
2	Motor power	1.1kw
3	Model	Cooling cut，pellet scraped
4	The No. of the knife	Two，can increase to four
5	Speed-adjust	Electromagnetism sliding difference to adjust the speed
No.10 First wind conveyer
No.	Item	Brief
1	Wind conveyer power	2.2kw
2	Wind conveyer tube	Stainless Steel，Ф101
No.11 Second wind conveyer
No.	Item	Brief
1	Wind conveyer power	2.2kw
2	Wind conveyer tube	Stainless steel，Ф101
No.12 Collecting bin
No.	Item	Brief
1	Material	Stainless steel
2	Application	Material Collection

2． SPVC glue synthesis

Ø The basic compositions

No.	Name and Specification	Qty
1	Stirrer	1 set
2	Stirring barrel (supply by customer)	2 set
3	Colloid mill	1 set
4	Colloid barrel (supply by customer)	2 set
5	Manual hydraulic fork truck (1.5ton,supply by customer )	1 set
6	Peripheral tube,wire etc. (supply by customer)	/
7	Air, water, power (supply by customer)	/

Ø Technical Parameters

3． SPVC-SDR-PZ1500 back layer sheet extrusion line

Ø The basic compositions

No.	Name and Specification	Qty
1	Vacuum feeder (400kg/h)	1 set
2	SJ120/25 single screw extruder	1 set
3	Hydraulic screen exchanger φ120	1 set
4	T-die SPVC-1400	1 set
5	SDR-YZ1500 standing three roller calender	1 set
6	SDR-LQFT1500 cooling bracket and traction machine	1 set
7	SDR-DS1500 single position winder	1 set
8	Guide rail	9 m
9	Peripheral tube,wire etc. (supply by customer)
10	Air, water, power (supply by customer)

Ø Technical Parameters

No.1 Vacuum feeding （400kg/h）
No.	Items	Description
1	Power	3.0kw
2	Feeding method	Feed with the negative pressure,be controlled by time
3	Feed capacity	400kg/h
4	applicability	SPVC granule
No.2 SPVC-SDR-SJ120/25 Single screw extruder
No.	Items	Description
1	Platform	Made of profile steel bar with high rigidity
2	The gear box	Gears and the shaft: made of high-strength alloy Precision of the gear: Grade 6, GB10095-88 Hardness of the tooth face: HRC54~62 ④ Speed-down ratio: i=20:1 ⑤ Forced oil circulation system Adopt hard gear flank to grind gear
3	Screw and barrel	Material: 38CrMoA1A Depth of nitride: 0.3~0.6mm Hardness of nitride: 850HV Diameter of Screw: φ120mm L/D ratio of screw: 25:1
4	Heating zone	Power : 3~AC 380V, 50 Hz , star connection. Inner diameter of the heater: φ180mm
5	Cooling system	Cooling way: By air No. of Blower:6groups
6	The main motor	Power: 90kw The max. rotate speed: 1500rpm
7	Flange of Barrel	Material: forged 45#steel, finely machined Surface: Blackening treated
8	Speed regulator	AC frequency conversion , Power: 90kw
9	Temperature Control	No: 16 groups Brand: RKC (Japanese). Temperature measured by Platinum resistance (Pt 100)
10	Controlling Box type	Vertical style
11	Electrical tank	The surface is treated by plastic for fastness and endurance
12	Power supply	`3~AC380V, 50Hz
No.3 Hydraulic screen exchangerФ120
No.	Items	Description
1	Model	Ф120
2	Hydraulic station	Typical accumulator loop, it is good for working at high pressure and large flowrate condition Working pressure: P max=80kg/cm2 P min=65kg/cm2 Pressure of accumulator: P=50kg/cm2 The capacity of oil pump: 4cm3/rev Motor power :1.1kw
No.4 T-Die SPVC 1400
No.	Items	Description
1	Available Width of mould	1400mm
2	The most opening	3mm
3	The least opening	0.5mm
2	Mould material	Adopts the high grade alloy-steel to be refined
3	Heating power	3kw/area
No.5 SDR-YZ1500 Standing three roller calender
No.	Items	Description
1	Feeding method	Feed between middle and upper rollers
2	Line speed	Max.: 12m/min
3	Configuration of this unit	⑴ framework ⑵ Gearbox ⑶ rollers ⑷ distance-adjusted device for roller ⑸ moving units ⑹ hydraulic control system ⑺ cooling, haul-off and side-cutting device ⑻ electric control box
4	Framework	Material: made of profile steel bar
5	Gearbox	Skew gear Driven power: 2.2 kw/roller
6	Rollers	Diameters: φ360mm Water Inlet/outlet: 1-1/4”
7	Distance-adjusted device	Direct adjust among the slop blocks The space among the rollers is held by hydraulic system, the pressure is stable and reliable
8	Moving Units	Motor power: 0.37Kw The whole moving mould is made up of driven system、jack units etc.
9	Hydraulic control system	The main function of this unit is to hold the distance of two rollers, shapen the plastic sheet under a certain pressure and gurantee its smoothness and uniform
10	Electric control box	AC frequency conversion, The rollers can be adjusted either as a whole, or individually for mini-adjusting
No.6 SDR-LQFT1500 cooling bracket and traction machine
No.	Items	Description
1	Motor Power	2.2kw
2	Traction roller diameter	φ220mm
3	Adjustable space	Traction passive roller effective advance distance is 60mm.
4	Trim knife	The cutting knives at both sides can effectively cut away the waste material to make the sheet material reach the required width.
5	Winders	Two winders are equipped for winding the trims
6	Gearbox	Skew gear
7	Electric controlled box	Combined together with three rollers’ electric controlled box
No.7 SDR-DS1500 Single position winder machine
No.	Items	Description
1	Winder way	Central Winder
2	Winding diameter	Max: 550mm
3	Gaseous distention axis	1500mm
4	Fix Length way	Fix the length by the coder
5	Electric control tank	Relay loop

4． SPVC-SDR-PS1500 coil mat extrusion line (Conglutinate SPVC coil mat and PVC back sheet)

Ø The basic compositions

No.	Name and Specification	Qty
1	Vacuum feeder (200kg/hr)	2 set
2	SPVC-SDR-SJ90/25 single screw extruder	2 set
3	Hydraulic screen exchanger Ф90	2 set
4	T-die Singer-color spinneret die 1320mm	1 set
5	Double-color spinneret plate	1 set
6	SDR-PSSX1500 shaped water tank	1 set
7	SDR-PSTS1500 dewater device	1 set
8	SDR-PSHX1500(Ⅰ) Oven	1 set
9	SDR-PSPJ1500 binder spray	1 set
10	SDR-PSHX1500(Ⅱ) Oven	1 set
11	SDR-PSHX1500(Ⅲ) Oven	1 set
12	SDR-PSHX1500(Ⅳ) Oven	1 set
13	SDR-PSLQ1500 air cool bracket	1 set
14	SDR-PSQQ1500 Trimming cut hauling machine	1 set
15	SDR-PSMS1500 Friction winder	1 set
16	Carrier oven 30MW (gas inflamer)	1 set
17	Link parts and others (mid-pressure fan etc.)	1 set
18	Peripheral flue (supply by customer)
19	Peripheral tube,wire etc. (supply by customer)
20	Air, water, power (supply by customer)

Ø Technical Parameters

No.1 Vacuum feeding(200kg/hr)
No.	Items	Description
1	Power	3.0kw
2	Feeding method	Feed with the negative pressure,be controlled by time
3	Feed capacity	400kg/h
4	applicability	SPVC granule
No.2 SPVC-SDR-SJ90/25 Single screw extruder
No.	Items	Description
1	Platform	Made of profile steel bar with high rigidity
2	The gear box	Gears and the shaft: made of high-strength alloy Precision of the gear: Grade 6, GB10095-88 Hardness of the tooth face: HRC54~62 Speed-down ratio: i=20:1 Forced oil circulation system Adopt hard gear flank to grind gear
3	Screw and it’s barrel	Material: 38CrMoA1A Depth of nitride: 0.3~0.6mm Hardness of nitride: 850HV Diameter of Screw: φ90mm L/D ratio of screw: 25:1
4	Heating zone	Power supply: 3~AC 380 V, 50 Hz , star connection. Inner diameter of the heater: φ150mm
5	Cooling system	Cooling way: By air No. of Blower:5groups
6	The main motor	Power: 55kw The max. rotation: 1500rpm
7	Flange of Barrel	Material: forged 45#steel, finely machined Surface: Blackening treated
8	Speed regulator	AC frequency conversion , Power: 55kw
9	Temperature Control	No: 20 groups Brand: RKC (Japanese). Temperature measured by Platinum resistance (Pt 100)
10	Controlling Box type	Vertical style
11	Electrical tank	The surface is treated by plastic for fastness and endurance
12	Power supply	3~AC380V, 50Hz
No.3 Hydraulic screen exchanger Ф90
No.	Items	Description
1	Model	Ф90
2	Hydraulic station	Typical accumulator loop, it is good for working at high pressure and large flowrate condition Working pressure: Pmax=80kg/cm2 P min=65kg/cm2 Pressure of accumulator: P=50kg/cm2 The capacity of oil pump: 4cm３/rev Motor power :1.1kw
No.4 T-Die Double-color spinneret die 1320mm
No.	Items	Description
1	Available Width of mould	1320mm
2	Mould material	Adopts the high grade alloy-steel to be refined
3	Heating power	3kw/area
4	Heating areas	7
NO.5 Singer-color spinneret plate
No.	Items	Description
1	Spinneret plate type	T type
2	Board material	Adopts the high grade to alloy-steel to be refined
3	Available width matches mould	1320mm
4	Assemble type	Combination
No.6 SDR-PSSX1500 shaped water tank
No.	Items	Description
1	Shapen Roller Motor power	0.75kw
2	Foraminous conveyer power	0.75kw
3	Move motor power	0.37kw
4	Water tank	Up and down by the hydraulic flat ,can be adjusted to around
5	Negative warm-up	By the far infrared
6	Water line adjust	Spill way ,adjust by the handcraft
7	Available roller length	1500mm
8	Timing method	Frequency conversion
No.7 SDR-PSTS1500 dewater device
No.	Items	Description
1	Foraminous conveyer power	1.5kw
2	Midpressure fan motor power	≥7.5kw
3	Available roller length	1500mm
4	Coil shapen way	To-and-fro
5	Timing way	Frequency conversion
No.8 SDR-PSHX1500(Ⅰ) Oven
No.	Items	Description
1	Foraminous conveyer power	1.5kw
2	Oven heating way	Oil circle +wind circle
3	Oven opening cover way	Hydraulic and pressure in-phase
4	Wind circle power	3kw×2
5	Available length	4.5 m
6	Foraminous conveyer material	Stainless steel
7	Heat preservation	Mine cotton
8	frame	Profile jointing, inside heat preservation, with the high rigidity, decent looks, practicability is very high
9	Radiator	Steel and aluminum complex
10	Center height	1000mm
11	Available Roller barrel width	1500mm
12	Timing way	Frequency conversion
No.9 SDR-PSPJ1500 binder spray
No.	Items	Description
1	Foraminous conveyer power	0.55kw
2	Spray gun amount	4
3	Spray glue way	to-and-fro
4	Spray motivity and framework	Gas motivity, travelling block framework
5	To-and fro	Automatically controlling ,adjustable speed
6	To-and -fro most distance	1500mm
7	Center height	1000mm
8	Timing way	Frequency conversion
No.10 SDR-PSHX1500(Ⅱ) Oven
No.	Items	Description
1	Foraminous conveyer power	Drive with Ⅲ and Ⅳ united
2	Heating way	Oil circle + wind circle
3	Opening cover way	Hydraulic and pressure in-phase
4	Wind circle power	3kw×2
5	Available length	4.5 m
6	Foraminous conveyer material	Stainless steel
7	Heat preservation	Mine cotton
8	Frame	Profile jointing, inside heat preservation, with the high rigidity, decent looks, practicability is very high
9	Radiator	Steel and aluminum complex
10	Center height	1000mm
11	Available Roller barrel width	1500mm
No.11 SDR-PSHX1500(Ⅲ) Oven
No.	Items	Description
1	Foraminous conveyer power	Drive with Ⅲ and Ⅳ united
2	Heating way	Oil circle + wind circle
3	Opening cover way	Hydraulic and pressure in-phase
4	Wind circle power	3kw×2
5	Available length	4.5 m
6	Foraminous conveyer material	Stainless steel
7	Heat preservation	Mine cotton
8	frame	Profile jointing, inside heat preservation, with the high rigidity, decent looks, practicability is very high
9	Radiator	Steel and aluminum complex
10	Center height	1000mm
11	Available Roller barrel width	1500mm
No.12 SDR-PSHX1500(Ⅳ) Oven
No.	Items	Description
1	Foraminous conveyer power	Drive with Ⅲ and Ⅳ united
2	Heating way	Oil circle + wind circle
3	Opening cover way	Hydraulic and pressure in-phase
4	Wind circle power	3kw×2
5	Available length	4.5 m
6	Foraminous conveyer material	Stainless steel
7	Heat preservation	Mine cotton
8	Frame	Profile jointing, inside heat preservation, with the high rigidity, decent looks, practicability is very high
9	Radiator	Steel and aluminum complex
10	Center height	1000mm
11	Available Roller barrel width	1500mm
12	Timing way	Frequency conversion
No.13 SDR-PSLQ1500 Air-cool and bracket
No.	Items	Description
1	Available roller width	1500mm
2	Foraminous conveyer motor power	0.75kw
3	Cooling way	Force wind cooling
4	Wind cooling suits	Up four ,down three
5	Timing way	Frequency conversion
No. 14 SDR-PSQQ1500 trimming cut hauling machine
No.	Items	Description
1	Available roller width	1500mm
2	Moor	0.75kw
3	Timing way	Frequency conversion
No. 15 SDR-PSMS1500 Friction winder
No.	Items	Description
1	Available roller width	1500mm
2	Winder way	Friction , circle
3	Moor	0.75kw
4	Timing way	Frequency conversion

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