Part 1: Machine list of this line:
Specification:
1.Width:1220mm
2.Thickness:5-20mm
3.Extrusion capacity:350-500kg/h
4.Density of pvc foam:60kg/m3
|
Item |
Name |
Specification |
Qty |
|
1 |
Conical Twin-screw plastic extruder |
YLT80/156 |
1 |
|
2 |
board mould |
1220mm x 5~20mm |
1 |
|
3 |
Setting machine |
|
1 |
|
4 |
Cooling bracket |
6 m |
1 |
|
5 |
Lengthways cutting edge machine |
|
|
6 |
Haul-off machine |
7.5kw |
1 |
|
7 |
Lengthways cutting machine |
3kw x2 |
1 |
|
8 |
Transverse cutting machine |
3kw |
1 |
|
9 |
Stacker |
2500x1500mm |
1 |
|
|
|
|
Part 2: Machine description and picture
1.YLT80/156 conical double-screw extruder
|
1 |
Screw diameter |
80/156mm |
|
2 |
Rotated speed of barrel |
1-37 r/min |
|
3 |
Effective length of barrel |
1880 mm |
|
4 |
Main motor power |
75 w |
|
5 |
Heating power of barrel |
36 kw |
|
6 |
Extrusion capacity |
100-400kg/h |
|
7 |
Center height |
1000 mm |
|
8 |
Weight |
4500 kg |
|
9 |
Dimension |
5200 x 1700 x 1600mm |
|
10 |
Extruder speed adjusting method |
Frequency conversion |
|
11 |
Feeding motor speed adjusting method |
Frequency conversion |
|
12 |
Barrel temperature adjusting |
Heating: Cast aluminum heater
Cooling: 3 sections by air |
|
13 |
Material of screw and barrel |
38CrMoAlA Azotizing on surface 0.4～0.7mm
Rigidity: above 700HV |
|
14 |
Drive method |
Hard tooth gearbox |
|
15 |
Vacuum venting system |
1.5kw water-ring vacuum pump |
|
16 |
AC controller |
Schneider |
|
|
2. Board Mould
|
1 |
Mould material |
superior alloy steel |
|
2 |
Product width |
1220mm |
|
3 |
Product thickness |
5~20mm |
|
4 |
Quantity of heating zone |
9 zones |
|
5 |
Heating power |
5kwx9 |
|
6 |
die lip temperature control system |
mold temperature controller |
|
7 |
Temperature control range |
Normal temperature ~160℃ |
|
|
3. Setting machine
|
1 |
Setting plate’s quantity |
4 pairs |
|
2 |
Setting plate’s width |
1500mm |
|
3 |
Setting plate’s thickness |
80mm |
|
4 |
Close of Setting plate’s |
gas drive, lift control of up and down |
|
5 |
Cooling of Setting plate’s |
Water cooling |
|
6 |
longitudinal shift of setting machine |
0.75kw Gear motor drive |
|
|
|
|
4. Cooling bracket
|
1 |
Length |
6m |
|
2 |
Transition roller |
Stainless steel, surface finish, hardening treatment |
|
|
5. Lengthways cutting edge machine
|
1 |
way of cutting cutting edge |
Blade cutting |
|
2 |
Place of install |
Install on the cooling bracket ,can be adjusted |
|
|
6 Haul-off machine
|
1 |
rubber covered roller specification |
Φ25mmx1500mm |
|
2 |
Wall thickness of roller’s steel pipe |
16mm |
|
3 |
Wall thickness of rubber coating for roller |
17.5mm |
|
4 |
Way of haul-off drive |
helical tooth drive |
|
5 |
Motor power |
7.5kw |
|
 |
7. Lengthways cutting machine
|
1 |
Max.cutting width |
1220mm can be adjusted |
|
2 |
Max. cutting thickness |
25mm |
|
3 |
power |
3kw x2 |
|
 |
8. Transverse cutting machine
|
1 |
Max.cutting width |
1500mm |
|
2 |
Max. cutting thickness |
25mm |
|
3 |
power |
3kw |
|
|
9. Stacker
|
1 |
specification |
2500x1500mm |
|
|
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