PVC Wood Plastic Profile Production Line |
|
Model |
JG-MSX51/105 |
1>JG-SJ51/105 Conical Twin-screw Extruder Special for WPC |
1.1> Screw |
|
Material |
38CrMoAl superior alloy steel nitriding treatment |
Screw dia. |
Ö51/105mm |
Quantity |
2 pieces |
Gearing type |
conical gearing |
Rotary speed |
1-30r/min |
Rotary direction |
reverse direction outside |
Depth of nitration |
0.4-0.6mm |
Hardness of nitriding |
HV740-940 |
Roughness of surface |
Ra≦0.8μm |
1.2> Barrel |
|
Material |
38CrMoAl superior alloy steel nitriding treatment |
Depth of nitration |
0.5-0.7mm |
Hardness of nitriding |
HV940-1100 |
Roughness of surface |
Ra≦0.8μm |
Heating method |
cast aluminium heater |
Heating zones |
4 zones |
Heating power |
8KW |
Cooling method |
by fan |
Cooling power |
3×250W |
1.3> Transmission deceleration system |
|
Main extruder driving motor |
15KW |
Motor type |
AC motor |
Motor speed adjusting type |
by transducer |
Distribution gear box type |
rigid tooth surface gear grinding and bevel wheel combine |
1.4> Fix quantity material supplying system |
|
Material supplying method |
by screw |
Screw rotary speed |
0-45r/min |
Motor power |
0.75KW |
Speed adjust method |
by transducer |
1.5> Exhaust system |
|
Vacuum pump type |
water cycle vacuum pump |
Motor power |
1.5KW |
Vacuum degree |
0-0.075MPa |
2> MXD180 Wood Plastic Profile Vacuum Forming Unit |
|
Vacuum fixing length |
4m |
Water tank material |
stainless steel |
Adjusting direction |
three dimensions |
Vacuum pump power |
2 sets × 5.5KW |
Booster pump power |
1.5KW |
Draining pump power |
0.75KW |
Vacuum connectors |
32 pieces |
Water pipe connectors |
32 pieces |
Water consumption |
7m3/h |
3> MXQ180 Wood Plastic Profile Draw-off Unit |
|
Draw-off type |
by rubber |
Rubber type |
draw type |
Draw-off power |
2 × 1.5KW |
Draw-off force |
40KN |
Draw-off speed |
0-5m/min |
Draw-off roller’s valid length |
1580mm |
Valid draw-off width |
180mm |
Working pressure |
0.5-0.7MPa |
4> MXG180 Cutting Unit |
|
Max. cutting profile width |
200mm |
Cutting type |
alloy saw |
Saw dia. |
300mm |
Cutting power |
2.2KW |
Control method |
automatic measure length |
5> MXF180 Automatic Stacker |
|
Length |
6m |
Turnover type |
automatic turnover |
Material |
stainless steel |
6>Electrical control |
|
Temperature controller |
OMRON or RKC |
Low voltage |
Siemens or Schneider |
Transducer |
Fuji or LG |
AC motor |
BEIDE motor (Siemens Standard Motors Ltd.) |