1. Power:  380V/3P/50Hz

2. Raw material: PC, Add UV composition

3. Products specification: width 2100mm 

4. Products thickness:δ= 4mm-6mm  

5. Products structure: Single layer with co-extrusion                         

6. Extrusion capacity: 350Kg/h

7. Installation capacity/Actual consumption power: 540KW /350 KW

8. Compressed air:1M / h, 0.5—0.9Mpa

9. Cooling circulation water: 8M / h; 20℃

1. YLT120/35 single screw extruder                 1pc

2. YLT45/30 UV single screw extruder               1pc

3. hydraulic screen change filter(Brand: JCTIMES)    1pc            

4. Melt pump(Brand: JCTIMES)                      1pc 

5. Distributor  (Brand: JCTIMES)                   1pc

6. Extrusion mold (Brand: JCTIMES)                 1pc

7. Mold support                                     1pc         

8. Shaping machine(Brand: JCTIMES)                1pc                       

9. One-time haul off machine                         1pc                      

10. Anti-dripping equipment                          1pc

11. Annealing stove                                 1pc

12. Two-time haul off machine                       1set 

13. Double station coiler/winder                     1pc           

14. Horizontal machine transport worktop             1set

15. Stacking lifting platform                          1pc             

16. Auxiliary equipment:                             1set 

17. Other conditions list:                             1set

18. Manual                                        1pc

Barrel and screw

Material:      38CrMoAIA

Nitriding depth:  0.5-0.7mm

Screw hardness:  ≥HV740

Barrel hardness:  ≥HV940

Screw diameter:  120mm      

L/D:            35:1

Barrel heating method:  Ceramic heating

Heating section:  6 sections

Total heating power:  60Kw

Cooling method: air cooling

Power:          6×0.55kw

Motor: DC motor power: 200Kw

Speed regulator591 

Speed reducer box

Speed reducer machine

Mesh method 

Helical gear hard gear surface 

Heating treatment

Nitriding gear grinding

Connect method: Direct connection

Exhaust device

7.5kw water cycling vacuum pump

Barrel and screw

Material:      38CrMoAIA

Nitriding depth:  0.5-0.7mm

Screw hardness:  ≥HV740

Barrel hardness:  ≥HV940

Screw diameter:  45mm      

L/D:            30:1

Barrel heating method:  Ceramic heating

Heating section:  4 sections

Total heating power:  10Kw

Cooling method: air cooling

Motor: AC motor power: 18.5Kw

ABB speed regulator 

Speed reducer box made in China

Mesh method 

Helical gear hard gear surface 

Heating treatment

Nitriding gear grinding

Connect method: Direct connection

Mold width:         L=2300mm

Mold quantity:       2sets 

Mold heating zones:  17 zones 

Hydraulic drive 

Double station, change screen automatically

Specification of melt pump: 150CC

Pump transmission connection 

Melt pump transmission: cardan shafts connector transmission, FALK speed reducer and motor, ABB frequency speed regulator.

Transmission motor power:15KW 

Pressure sensor adopts imported sensor

Distributor:          A/B/A

Center height:          1200mm

Width:                2300mm

Effective width of shaping platform: 2200mm

Hydraulic up and down distance:  350mm  

The center height can be adjusted  

Three section exhaust vacuum system: 6×5.5KW

Equip with the crossing moving device

6.1 ways of traction:                    friction                   

6.2 Outer diameter of traction roller(mm):    φ250

6.3 Traction roller material                inner iron

6.4 Traction roller surface:                 rubber

6.5 Rubber package thickness of traction roller(mm):        20

6.6 Rubber material:                 Vulcanized Chloroprene

6.7 Rubber surface hardness          65-75o

6.8 Traction roller length(mm):           2300

6.9Traction roller up and down:        cylinderQ200

6.10 Number of traction roller:           5 groups

6.11Traction speed(m/min):             1~4

6.12 Roller traction and transmission way: chain

6.13 Traction:                           speed reducer motor

6.14 Motor power(kw):                      7.5 

6.15 Speed regulate way            ABB frequency speed regulator

6.16 Edge cutting device:                    2 sets

Specification of up roller:                     ￠140x2300

Specification of down roller:                   ￠150x2300

Control method:                             pneumatic

Liquid tank:                                 stainless steel

Length:                                         5700mmx2300mm

Temperature control range:                         40℃-150℃                          

Temperature partition：                            12 zones

Heating method:                         stainless steel heating pipe

Quantity of heating pipe:                            36pc

Power of heating pipe:                              1.5kw/pc

Open and close of annealing stove:                 pneumatic

Cylinder trip:                      RKC meter, adopts solid state relay

9.1 ways of traction:                    friction                   

9.2 Outer diameter of traction roller(mm):    φ250

9.3 Traction roller material                inner iron

9.4 Traction roller surface:                 rubber

9.5 Rubber package thickness of traction roller(mm):        20

9.6 Rubber material:                 Vulcanized Chloroprene

9.7 Rubber surface hardness          65-75o

9.8 Traction roller length(mm):           2300

9.9Traction roller up and down:        cylinderQ200

9.10 Number of traction roller:           2 groups

9.11Traction speed(m/min):             1~4

9.12 Roller traction and transmission way: chain

9.13 Traction:                           speed reducer motor

9.14 Motor power(kw):                      3 

9.15 Speed regulate way            ABB frequency speed regulator

Type:                                         Double station

Unwinding roller:                             Gas expansion shaft

Diameter of unwinding roller:                 ￠76mm

Length of unwinding roller:                   2300mm

Tension system:                               magnetic powder arrester

Mulching roller:                              ￠200x2300mm

Pressing method:                              pneumatic

Cylinder diameter:                            ￠100mm

Cylinder trip:                                80mm

Expander roller:                              rubber

Diameter of expander roller:                  ￠100mm

Length of expander roller:                    2300mm

Horizontal cutter

Diameter of pressing cylinder:                ￠80mm                        

Pressing method:                           pneumatic

Pressing cylinder diameter:                  ￠80mm

Cylinder trip:                               100mm

Cutting width(mm):                          2200

Cutting method:                           side blade

Side blade:                              temperature control

Cutting move:                            electric transmission

Cutting PLC control:                       PLC control cutter  

Specification:                             Φ70×2300mm

Stacking rack

Stacking rack: length × width(mm):2400x2300, the up and down is according to the thickness of the plate, and the thickness of up and down is controlled by PLC, PLC also controls cutting.  

AC motor, ABB speed regulator

Low voltage apparatus：    

            Button/slide switch            Schneider, France

            Contactor                    Siemens

            Air switch                     Delixi

            Intermediate relay             Omron

            Temperature controller         RKC, Japan

Heating ring device       stainless steel aluminium die casting heater 

150kg mixer                                      1pc                               

1000kg hot drying hopper                          1pc  

700kg/h screw feeding machine                     1pc

700kg/h storage silo                               1pc

Dismantle tool for screw barrel                      1pc

Grease seal of high speed shaft for reduction box      2pc

Blade for edge repairing                            2pc

Horizontal cutting blade                            1pc

thermocouple                                     2pc

thermocouple                                     1pc

mold heating bar                                  2pc

screen change filter heating bar                     2pc

mold special tool                                  1pc

roller temperature control thermocouple              2pc

Solid state relay                                   5pc

Relay                                            5pc

Contractor                                        5pc

Windpipe                                         35pc

Blade                                            1pc